Machine Introduction |
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Name: | Model UL1350 Automatic urinal bottle production line |
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Industries: | Medical industry. |
Products: | Urinal bottles |
Capacity: | 1350 pcs/hour |
Platen size: | 2350¡Á660mm. |
Introduction of main equipments: | |
1.Pulping system: |
1. | Pulp molding Hydrapulper:?This pulp molding Urinal Bottle production line is equipped with 1 set of hydrapulper. The hydrapulper that was developed according to the characteristics of pulp molding production has a specially designed stainless steel body and side located disc type blade with nitriding treament. Also it is with high pulping efficiency, moderate fiber cutting length, stable structure and non blocking design. It is mainly designed for the pulping of kinds of raw materials used in pulp molding process,such as bagasse,bamboo pulp,wood pulp,weed pulp and etc. The pulping consistency is 3-4%. Power: 22kw. Volume: 1.7m3.
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2. | Vibration Screen£ºThe raw material for pulp molding?Urinal Bottle?production line is mainly old newspaper, used cartons, magazines, books paper and etc, so the pulp will inevitably be doped with impurities after pulping. The main impurities are metal (normally in the book and newspaper, magazine), plastic sheet (normally in used carton material), large rubber (normally in cardboard boxes, magazines) and etc., These will affect the?Urinal Bottle?forming process , so screening devices are the essential parts of pulp molding?Urinal Bottle?production process . In this model of?Urinal Bottle?production line, the pulping system is equipped with a low frequency vibration screen as the main device to screen impurities in the pulp, such as nails, plastic pieces, stone, rubber etc. The vibration screen is very common in papermaking process. Easy operation, convenient maintenance, high efficiency, economical and practical. The low frequency vibration developed by our technical team has a stainless steel screen plate, unique pulp feeding tank and protective cover to avoid pulp splash out. As an essential part of pulp molding?Urinal Bottle?production line, the vibration screen is after the hydrapulper and it will further lower the break down frequency of the egg tray machine, greatly improve egg tray product quality and at the same time ensure the workshop cleanness to the most. |
3. | Agitator£ºIt is used for pulp mixing to make fiber spread in the pulp tank evenly. Material of shaft and impeller both are stainless steel, with motor and reducer.
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4. | Full Automatic Additive System:With the rapid development of the market, customers require higher and higher standards on the function and performance of the?Urinal Bottle, such as waterproof and etc. To meet the trend, the pulp molding?Urinal Bottle?production line is equipped with fully automatic additive dosing system which can automatically settle and add the waterproof additives into the pulp according to the requirements automatically and measured. |
5. | Pulp pump:for pulp transferring.
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6. | Water pump:for fresh water and white water transferring.
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7. | Control Cabinet:The pulping system of Urinal Bottle production equipment is automatically controlled by PLC and touching screen. All electrical components are Siments brand.
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Forming system: | |
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FURA-23566-15?Automatic Urinal Bottle Forming System 1unit
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Drying system of fully automatic pulp molding Urinal Bottle production line: | |
The?Automatic Urinal Bottle Forming System? will be transferred to drying line automatically after forming. The?Urinal Bottle?drying line developed by us has fully considered the character of?Urinal Bottle?and pulp fiber variability in drying process. On the basis of guaranteeing the quality of the?Urinal Bottle, our team has designed proper quantity and location of the burners and fans reasonably to make full use of the energy.
The drying line of this?Urinal Bottle?machine is single layer whose chain plates are all galvanized, stable, and durable. Running speed can be adjusted by frequency depends on the products made by the forming machine. |
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Auxiliary facility of fully automatic pulp molding Urinal Bottle production line: |
1. | Vacuum system: This model of pulp molding?Urinal Bottle?machine is equipped with one vacuum pump and one vacuum drainage tank. The vacuum pump is mainly used for the forming process; pulp fiber will be evenly spread to the mold through vacuum suction, and then completed the dehydration(dewatering) process. We adopt the liquid-ring vacuum pump which will bring lower noise, higher,safer and more stable vacuum. Drainage tank is mainly used for the storage of vacuum and separate the white water from vacuum, it makes the vacuum stable in the production process and water can be recycled effectively. The vacuum drainage tank that was independently developed has only one tank which works together with a filtrate pump. The tank has the advantage of small space occupation, less vacuum supply turbulence, less vacuum waste, smooth drainage and it has been recognized by the molded pulp products manufacturers world widely used in the pulp molding egg tray production. |
2. | Air compressing system:This type of air compressing system of egg tray production devices is equipped with air compressor, refrigerated air dryer, filter and air storage tank. Air compressor of screw type is applied, which works quietly and stably.
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Molds: | |
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Mold takes the indispensible role in the production of pulp molding?Urinal Bottle?production. All molds for fully automatic pulp molding?Urinal Bottle?production line are designed and manufactured independently by us in house. The molds designed by our professional technical team are durable, smooth, and they never scratch products, easy to adjust . All of the molds are designed with fully considering of different fiber characteristics in forming, drying and hot pressing process. The mold is completed after dedicated CNC process, precise drilling, professional mesh-wrapping and special surface treatment.The materials of the toolding can be various according to customers¡¯ requirements and service life of the products, such as copper, solid aluminum etc. |