Model IPS3 Semi-automatic industry package production line
Product > Pulp molded machines纸浆模塑机械 > Pulp package Machine 普通工包生产线
 |
Machine Introduction |
|||||||||||||||||||||||
| Name: | Model IPS3 Semi-automatic industry package production line (To produce different kinds of industrial packages) |
||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Industries: | Electronic manufacturing, carton manufacturing, print industry, wine industry, furniture industry, toy industry, cosmetic industry. | ||||||||||||||||||||||
| Products: | Packages for electronics and small appliances, industrial parts’ shockproof inner packing, pulp tray and paper lining & etc. | ||||||||||||||||||||||
| Features: | The semi-automatic industry package production line IPS3 is consisted of pulp molding pulping system, pulp molding forming system, pulp molding drying system and auxiliary equipments; it is independent research and development by us. The material of this pulp molding production line can be old newspaper, magazine, used cartons, office paper etc, after pulping ,screen, consistency adjustment, forming, drying, hot pressing, cutting, punching, we get the finished products, such as shockproof inner packing, pulp tray and paper lining etc. Compared with egg tray/egg carton, the character of industry packaging is smaller capacity, varied construction, customizable, higher mold cost, and short life cycle etc.When our team design and develop this pulp molding production line, we take a full consideration of the pulp molding machine’s flexibility, the mold cost is lower and easier to change mold. This type of Semi-automatic pulp molding package equipment has adopted the PLC and touch screen to control of the whole the whole production process automatically, including pulping, concentration, providing pulp, forming, transferring products, drying which all can realize automation production. This equipment which has the performance of less labor, low labor intensity, high production efficiency, and low rejection rate is the best choice for pulp molding industry to cope with the rising cost of manpower. The forming system which is equipped with this type of pulp molding production line has increased the function of squeezing on the base of traditional design. So it has greatly reduced the rejection rate and the drying cost of products, also improved surface finish of products. Compared with the traditional C-type hot-pressing machine, the new hot-pressing system which is equipped with this type of pulp molding production line has the significant characteristics of fast speed, high stability, superior safety performance, good effect of hot pressing and strong product compatibility. It has got more and more favor from global pulp molding packaging production enterprises. |
||||||||||||||||||||||
| Technical Specifications: | |||||||||||||||||||||||
|
|||||||||||||||||||||||
| Introduction of main equipments: | |||||||||||||||||||||||
| Pulping system: | |||||||||||||||||||||||
| 1. | Hydrapulper:of pulp molding production line: This type of pulp molding equipment is matched with 1 set hydrapulper. The hydrapulpe that was developed according to the characteristics of pulp molding production is equipped with stainless steel body and special-designed side disc after nitriding. It is with high pulping efficiency, moderate fiber cutting length, stable structure and no blocking. It is mainly used for repulping raw material during the production such as bagasse, bamboo pulp, wood pulp and reed pulp etc. The pulp concentration is 3-4%, power of motor is 30kw, and volume is 2m3.
|
| 2. | Vibrating screen:The raw material for pulp molding industry package production line is mainly old newspaper, used cartons, magazines, books paper and etc, so the pulp will inevitably be doped with impurities after pulping. The main impurities are metal (normally in the book and newspaper, magazine), plastic sheet (normally in used carton material), large rubber (normally in cardboard boxes, magazines) and etc., These will affect the industry package forming process , so screening devices are the essential parts of pulp molding industry package production process . In this model of industry package production line, the pulping system is equipped with a low frequency vibration screen as the main device to screen impurities in the pulp, such as nails, plastic pieces, stone, rubber etc. The vibration screen is very common in papermaking process. Easy -operation, convenient maintenance, high efficiency, economical and practical.
The low frequency vibration developed by us technical team has a stainless steel screen plate, unique pulp feeding tank and protective cover to avoid pulp splash out. As an essential part of pulp molding industry package production line, the vibration screen is match with the hydrapulper and it will further lower the break down frequency of the industry package machine, greatly improve industry package product quality and at t he same time ensure the workshop cleanness to the most. |
| 3. | Consistency regulator system:The pulp molding industry package production line has been equipped with advanced consistency regulating system. There is one frequently happened problem during the industry package production that is uneven weight of egg tray and unsmooth on the surface. It is mainly caused by the unstable pulp supply concentration for forming machine. The traditional consistency regulating system uses the liquid level sensor or the way of marking on the pulp tank to control the consistency of pulp which is imprecise, unstable and with high failure rate.?
The pulp molding industry package equipment has adopted high precision consistency regulator to test the pulp concentration on line, and then transmit the data to PLC instantly, so that the clean water pump can pour the required amount of water according to the fixed concentration in the pulp instantly and precisely. In this way, even though the early pulping concentration has slight deviation, it also can ensure the stable concentration of pulp supply as fixed.? Consistency required can be set on touch screen which can ensure the consistency of pulp for forming machine. At the same time this consistency regulating system can greatly reduce the labor cost. As before, the pulp pump and water pump are started &stopped by manual and the concentration is controlled by operators during the traditional industry package production process. Now industry package production line from us has adopted consistency regulator system, so the pulp pump and water pump could be automatically started and stopped according to the data from the concentration testing device. In this way, the water supply will be very precise and the concentration will be uniform to make sure the equal weight of industry package and surface smooth. We have achieved fully automation from pulping, forming to drying. |
| 4. | Agitator：It is used for mixing pulp to make fiber evenly distributed across the pulp pool. Steel shaft and impeller are made of stainless, equipped with motor and reducer.
|
| 5. | Full Automatic Additive System：With the rapid development of the market, customers require higher and higher standards on the function and performance of the industry package such as waterproof etc. To follow the trend,the pulp molding industry package production line is equipped with fully automatic additive dosing system which can automatically settle and add the waterproof additives into the pulp according to the requirements automatically. Also it has accurate measurement. |
| 6. | Pulp pump:it is used for conveying pulp.
|
| 7. | Water pump:it is used for conveying fresh water and white water.
|
| 8. | Control Cabinet:The pulping system of pulp tray production line is automatically controlled by PLC and touching screen. All electrical components are Siemens brand. They are safe and reliable with stable operation, low failure rate and sound after-sales service.
|
| Forming system: | |
|---|---|
| 1. | Forming Machine of pulp molding production line: 3 sets. |
| 2. | Forming Mode:Reciprocating type. |
| 3. | Upper Platen 2pcs, size:750×575 mm, upper mold platen entirely plated with stainless steel; Lower platen 1 pc, size: 1200×750mm, the side with mold seated is plated with stainless steel. |
| 4. | Vertical travelling: 650mm. |
| 5. | The Minimum shut height:70mm. |
| 6. | Control System: PLC control+ touch screen control, stainless steel electric control box. Main electrical elements are in Siemens brand. |
| 7. | Lower platen with two independent vacuum controls, upper platen is separated to two parts, it can produce products with two different height and thickness at the same time. |
| 8. | Air and vacuum tube are separated to prevent the water returning when blowing is on process. |
| 9. | Finished products discharge mode: upper mold shifts out and discharge to drying line. |
| 10. | Drive: Pneumatic, pneumatic elements are in brand of Airtac, Taiwan. |
| 11. | Height range of products≤200MM. |
| 12. | With the function of cold squeezing. |
|
|
| Drying System: | |
|---|---|
| 1. | Heat source: natural gas (all pipes and valves in the storage and conveyance system of nature gas before the burner are prepared by buyer). |
| 2. | The outline dimension: 12000×3650×3050mm. |
| 3. | Effective width of chain plate: 1900mm, material: galvanized plate. |
| 4. | Drive mode: motor with frequency variable control, speed:1.5－2.5m/min power: 0.75kw. |
| 5. | Burner: 2 sets, Baltur of Italy. |
| 6. | Circulating fan: 2 sets, power: 2*11kw, Xinyun Brand. |
| 7. | Moisture exhausting fan: 1.5kw, 1 set. |
| 8. | Insulating layer thickness: 100mm. |
| 9. | Power:about 42kw. |
| 10. | Drying capacity: 190-210kg/hr (testing standard: product dry and wet ratio 1:3.3). |
| 11. | Natural gas consumption: 70-80m3/hr (calarific value of natural gas≥8000K.CAL,if using diesel or LPG, consumption can be converted according to the calarific value.) |
|
|
| Auxiliary Equipments: | |
|---|---|
| 1. | Vacuum system:This type of pulp molding industry package production line is equipped with1set vacuum pump and 1 set vacuum drainage tank. The vacuum pump is mainly used for the forming process; pulp fiber will be evenly adhered to the mold through vacuum suction, and then the dehydration process is finished. We adopt the water-ring vacuum pump which will bring low noise, and high & safe & stable vacuum density. Drainage tank is mainly used for the storage of vacuum and white water, it makes the vacuum stable in the production process and water can be recycled effectively. The vacuum drainage tank that was independently developed has only one tank which works with a filtrate pump. Also it has the characteristics of less ground demand, stable vacuum, no waste, smooth drainage which has been appreciated by the molded pulp products manufacturer from the whole world and widely used in the pulp molding equipment production. |
| |
| 2. | Compressed air system:This type of compressed air system of pulp molding industry package production line is equipped with air compressor, filter refrigerated, and air dryer, air storage tank. Air compressor works quietly and stably which adopts the screw type.
|
| Molds: | |
|---|---|
| Mold has taken as the indispensible role in the production of pulp molding industry package production. All molds of pulp molding industry package are designed and manufactured independently by us. The professional team from us have designed the molds which are durable, smooth, no hanging products, easy to shut according to their characteristics in forming, drying, hot pressing process, with CNC process, crossed stiletto, professional wrapping-net, special surface-handling; The materials can be selected according to customers’ demand and use cycle of products, such as copper, solid aluminum etc. | |
   |